Plastic Waste Recycling Plant Setup – Turning Plastic Waste into Opportunity

Plastic has become a vital part of modern life — from packaging to consumer goods — but it also brings one of the world’s biggest environmental challenges. India generates over 3.4 million tonnes of plastic waste annually, and a significant share of it remains unmanaged.

The Indian government has taken decisive steps through the Plastic Waste Management Rules (PWM Rules, 2016 & amendments) and EPR obligations under CPCB. Producers, importers, and brand owners (PIBOs) must now ensure that a portion of the plastic they introduce into the market is collected and recycled.

For entrepreneurs, SMEs, and corporates, this regulatory push has created a new business opportunity: setting up plastic waste recycling plants in India.

At Cargo People Logistics & Shipping Pvt. Ltd., along with our subsidiary Green Permits Consulting, we help businesses establish fully compliant and profitable plastic recycling plants. From EPR registration and BIS approvals to technology planning and logistics, we are your partner in building a sustainable recycling business.

Why Plastic Waste Recycling is the Need of the Hour

• 1. Government Regulations and EPR Compliance
  The Plastic Waste Management Rules and EPR framework require manufacturers, importers, and brand owners to collect and recycle a percentage of the plastic they produce. Non-compliance leads to penalties, legal risks, and loss of credibility.
• 2. Growing Market Opportunity
  Recycled plastic is in demand for packaging, textiles, construction materials, and consumer goods. Setting up a recycling plant can create new revenue streams.
• 3. Environmental Responsibility
  Plastic takes hundreds of years to decompose. Recycling reduces landfill waste, lowers pollution, and conserves resources.
• 4. Sustainable Brand Image
  Global buyers and consumers increasingly prefer companies that demonstrate sustainable practices. A recycling facility enhances your brand’s credibility.

Cargo People & Green Permits: End-to-End Consultancy

Through Green Permits Consulting LLC, we provide specialized consultancy for plastic waste recycling plant setup in India.

• 1. Feasibility Study & Project Planning
  • Assessing local plastic waste availability and sourcing networks.
  • Preparing feasibility reports with investment and ROI projections.
  • Site selection and layout planning based on plant capacity.
• 2. Licensing & Approvals
  • Assistance with CPCB/SPCB registrations.
  • Support in EPR authorization for PIBOs.
  • BIS certification for recycled plastic products.
  • Guidance on compliance with PWM Rules 2016 & amendments.
• 3. Technology & Machinery Advisory
  • Recommending the right machinery for sorting, shredding, washing, extruding, and pelletizing.
  • Connecting with vendors for eco-friendly, high-efficiency technology.
  • Coordinating imports and logistics of specialized equipment.
• 4. Operations & Workforce Training
  • Designing safe collection and segregation networks.
  • Training workers for safe handling and recycling of plastics.
  • Establishing health, safety, and environment (HSE) protocols.
• 5. Ongoing Compliance & EPR Fulfillment
  • Preparing annual compliance reports for CPCB.
  • Partnering with Producer Responsibility Organizations (PROs).
  • Assisting PIBOs in meeting EPR targets smoothly.

Types of Plastic Waste We Help Recycle

• PET (Polyethylene Terephthalate) – Bottles and packaging materials.
• HDPE (High-Density Polyethylene) – Containers, pipes, household items.
• LDPE (Low-Density Polyethylene) – Bags, films, and sheets.
• PP (Polypropylene) – Packaging, automotive parts, consumer goods.
• PVC (Polyvinyl Chloride) – Pipes, cables, and fittings.
• Multi-layer Plastics (MLPs) – Packaging with layers of different plastics.

Each type requires different handling and recycling methods. Our consultancy ensures you meet BIS standards for recycled material.

Why Work With Cargo People & Green Permits?

• Dual Expertise – Logistics (Cargo People) + Compliance (Green Permits).
• Trusted Subsidiary – Green Permits specializes in EPR, BIS, and recycling plant consultancy.
• Pan-India Coverage – Projects across Delhi NCR, Mumbai, Chennai, Mundra, and Kolkata.
• Industry Network – Partnerships with recyclers, PROs, and technology vendors.
• End-to-End Execution – From feasibility to plant commissioning.

Step-by-Step Plastic Waste Recycling Plant Setup Process

• 1. Consultation & Requirement Analysis – Understanding your business needs.
• 2. Feasibility Report – Waste stream assessment and ROI analysis.
• 3. Licensing & Registration – CPCB/SPCB, EPR, and BIS certifications.
• 4. Technology Selection – Sorting, washing, shredding, pelletizing.
• 5. Infrastructure Development – Setting up machinery and plant layout.
• 6. Workforce Training – Skilled staff for safe operations.
• 7. Launch & Compliance – Start operations with ongoing regulatory support.

A Real Example – Plastic Waste Recycling for an FMCG Brand

A leading FMCG brand in India faced challenges meeting its EPR targets for plastic packaging. Cargo People and Green Permits stepped in to:

• Secure CPCB registration and EPR authorization.
• Assist in setting up a recycling plant that processes PET bottles and multi-layer plastics.
• Source eco-friendly recycling machinery.
• Design reporting formats for compliance audits.

Result: The brand achieved 100% compliance, turned waste into raw material for packaging, and improved its sustainability score with global buyers.

Benefits of Setting Up a Plastic Waste Recycling Plant

• Compliance with PWM Rules & EPR – Avoid penalties and legal issues.
• Revenue from Recycled Products – Sell pellets, granules, and resins to manufacturers.
• Lower Environmental Footprint – Reduce plastic pollution and conserve resources.
• Enhanced Brand Reputation – Position as a green and responsible company.
• Government Incentives – Eligibility for subsidies and schemes supporting recycling.

Frequently Asked Questions

• 1. How much investment is needed for a plastic waste recycling plant?
  Depends on scale — small units may start from ₹40–50 lakhs, while large plants require several crores.
• 2. Do I need BIS certification for recycled plastic?
  Yes, if the recycled product is used for regulated applications like packaging, bottles, or food-grade materials.
• 3. Can SMEs set up recycling plants?
  Yes. SMEs are increasingly partnering with larger PIBOs and FMCG companies to help them meet EPR targets.
• 4. How long does the setup take?
  Typically 6–12 months, covering feasibility, approvals, and commissioning.
• 5. What role does Green Permits play?
  Green Permits, our subsidiary, handles all compliance — EPR registration, CPCB approvals, BIS certification, and recycling consultancy.

Partner With Cargo People & Green Permits

Plastic waste is a challenge, but it’s also an opportunity. With the right guidance, your business can build a compliant, profitable, and sustainable recycling plant in India.

At Cargo People and Green Permits, we combine logistics expertise with compliance consultancy to give you a complete solution — from approvals to plant operations.

Whether you’re a PIBO, SME, or entrepreneur, we’ll guide you at every step.

Contact us today for a free consultation on setting up your plastic waste recycling plant. Let’s make compliance simple and sustainable.

📞 +91 78350 06182 | 📧 wecare@greenpermits.in